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2009-22-02 AMERICAN CHAMPION AIRCRAFT CORP.: Amendment 39-16053; Docket No. FAA-2009-0745; Directorate Identifier 2009-CE-036-AD.
EFFECTIVE DATE

(a) This AD becomes effective on December 3, 2009.

AFFECTED ADS

(b) None.

APPLICABILITY

(c) This AD applies to Models 7ECA, 7GCAA, 7GCBC, 7KCAB, 8KCAB,  and 8GCBC
    airplanes, all serial numbers, that are:

(1) Manufactured prior to 1989;

(2) Equipped with folding rear seat backs; and

(3) Certificated in any category.

UNSAFE CONDITION

(d) This AD results from an  occurrence of the rear seat frame  failing in
    flight. We are issuing this AD  to detect and correct cracking of  the
    rear seat back  hinge area and  excessive elongation of  the rear seat
    hinge bolt hole, which could result in failure of the rear seat  back.
    This  failure  could  lead   to  a  rear-seated  pilot   or  passenger
    inadvertently interfering with the  control stick while attempting  to
    not  roll  to  the  rear  of  the  airplane  upon  seat  back failure.
    Consequently, this failure could result in loss of control.

COMPLIANCE

(e) To  address this  problem, you  must do  the following, unless already
    done:
    ______________________________________________________________________


    ACTIONS » » »

    (1) Inspect the rear seat back hinge area for cracking and  elongation
        of the rear seat hinge bolt hole.

                COMPLIANCE » » »

                Within  the  next  25  hours  time-in-service  (TIS) after
                December  3,  2009 (the  effective  date of  this  AD) and
                repetitively thereafter at  intervals not to  exceed every
                100 hours TIS or every 12 months, whichever occurs first.

                            PROCEDURES » » »

                            Follow   American   Champion   Aircraft  Corp.
                            Service Letter No. 431, dated July 20, 2009.

    ______________________________________________________________________


    ACTIONS » » »

    (2) If cracking or excessive elongation of the rear seat bolt hole  is
        found during any inspection  required in paragraph (e)(1)  of this
        AD,  replace the  seat frame  with a  factory remanufactured  seat
        frame, a new part number (P/N) 7-1500 (standard) seat frame, or  a
        new P/N 7-1501  (wide) seat frame.  Replacement of the  seat frame
        terminates the repetitive inspections requirements of this AD.

                COMPLIANCE » » »

                Before further flight after the inspection where  cracking
                or  excessive elongation  of the  rear seat  bolt hole  is
                found.

                            PROCEDURES » » »

                            Follow   American   Champion   Aircraft  Corp.
                            Service Letter No. 431, dated July 20, 2009.

    ______________________________________________________________________


    ACTIONS » » »

    (3) You may  at any time  replace the rear  seat frame with  a factory
        remanufactured  seat  frame,  a  new  part  number  (P/N)   7-1500
        (standard) seat frame,  or a new  P/N 7-1501 (wide)  seat frame to
        terminate the repetitive inspection requirements of this AD.

                COMPLIANCE » » »

                Not applicable.

                            PROCEDURES » » »

                            Follow   American   Champion   Aircraft  Corp.
                            Service Letter No. 431, dated July 20, 2009.

    ______________________________________________________________________

ALTERNATIVE METHODS OF COMPLIANCE (AMOCS)

(f) The  Manager, Chicago  Aircraft  Certification Office,  FAA,  has  the
    authority  to  approve  AMOCs  for this  AD,  if  requested  using the
    procedures  found in  14 CFR  39.19. Send  information  to  ATTN: Wess
    Rouse,  Aerospace  Engineer, 2300  East  Devon Avenue,  Room  107, Des
    Plaines, Illinois  60018; telephone:  (847) 294-8113;  fax: (847)  294
    -7834. Before  using any  approved AMOC  on any  airplane to which the
    AMOC applies, notify your appropriate principal inspector (PI) in  the
    FAA Flight  Standards District  Office (FSDO),  or lacking  a PI, your
    local FSDO.

MATERIAL INCORPORATED BY REFERENCE

(g) You must use  American Champion Aircraft Corp. Service Letter No. 431,
    dated July 20, 2009, to do the actions required by this AD, unless the
    AD specifies otherwise.

(1) The  Director of  the Federal  Register approved  the incorporation by
    reference of this service information under 5 U.S.C. 552(a) and 1  CFR
    part 51.

(2) For  service  information identified  in  this  AD,  contact  American
    Champion  Aircraft  Corporation,  P.O Box  37, 32032  Washington Ave.,
    Rochester, Wisconsin 53167; telephone: (262) 534-6315; fax: (262)  534
    -2395;    Internet:     http://www.amerchampionaircraft.com/Technical/
    Technical.html.

(3) You may  review copies  of  the  service information  incorporated  by
    reference  for this  AD  at  the FAA,  Central Region,  Office of  the
    Regional  Counsel,  901  Locust,  Kansas  City,  Missouri  64106.  For
    information  on  the  availability of  this  material  at the  Central
    Region, call (816) 329-3768.

(4) You may also review copies of the service information incorporated  by
    reference  for  this   AD  at  the   National  Archives  and   Records
    Administration (NARA).  For information  on the  availability of  this
    material at NARA, call (202) 741-6030, or go to:
    http://www.archives.gov/federal_register/code_of_federal_regulations/i
    br_locations.html.

Issued in Kansas City, Missouri, on October 13, 2009. Kim Smith,  Manager,
Small Airplane Directorate, Aircraft Certification Service.

FOR FURTHER INFORMATION CONTACT: Wess Rouse, Aerospace Engineer, 2300 East
Devon Avenue, Room 107, Des Plaines, Illinois 60018; telephone: (847)  294
-8113; fax: (847) 294-7834.
PREAMBLE 

AGENCY: Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION: Final rule.

SUMMARY: We are adopting a new airworthiness directive (AD) for all American Champion Aircraft Corp. Models 7ECA, 7GCAA, 7GCBC, 7KCAB, 8KCAB, and 8GCBC airplanes, manufactured prior to 1989 and equipped with folding rear seat backs. This AD requires inspection of the rear seat back hinge areas for cracking and excessive elongation of the rear seat hinge bolt hole and, if cracking or excessive elongation is found, replacement of the rear seat frame. We are issuing this AD to detect and correct cracking of the rear seat back hinge area and excessive elongation of the rear seat hinge bolt hole, either of which could result in failure of the seat back. This failure could lead to a rear- seated pilot or passenger inadvertently interfering with the control stick while attempting to not roll to the rear of the airplane upon seat back failure. Consequently, this failure could result in loss of control.

DATES: This AD becomes effective on December 3, 2009.

On December 3, 2009, the Director of the Federal Register approved the incorporation by reference of certain publications listed in this AD.

ADDRESSES: For service information identified in this AD, contact American Champion Aircraft Corporation, P.O. Box 37, 32032 Washington Ave., Rochester, Wisconsin 53167; telephone: (262) 534-6315; fax: (262) 534-2395; Internet: http://www.amerchampionaircraft.com/Technical/ Technical.html.

To view the AD docket, go to U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, or on the Internet at http://www.regulations.gov. The docket number is FAA-2009-0745; Directorate Identifier 2009-CE-036-AD.

FOR FURTHER INFORMATION CONTACT: Wess Rouse, Aerospace Engineer, 2300 East Devon Avenue, Room 107, Des Plaines, Illinois 60018; telephone: (847) 294-8113; fax: (847) 294-7834.

SUPPLEMENTARY INFORMATION:

Discussion

On August 7, 2009, we issued a proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an AD that would apply to all American Champion Aircraft Corp. Models 7ECA, 7GCAA, 7GCBC, 7KCAB, 8KCAB, and 8GCBC airplanes, manufactured prior to 1989 and equipped with folding rear seat backs. This proposal was published in the Federal Register as a notice of proposed rulemaking (NPRM) on August 13, 2009 (74 FR 40781). The NPRM proposed to require inspection of the rear seat back hinge areas for cracking and excessive elongation of the rear seat hinge bolt hole and, if cracking or excessive elongation is found, replacement of the rear seat frame.

Comments

We provided the public the opportunity to participate in developing this AD. We received no comments on the proposal or on the determination of the cost to the public.

Conclusion

We have carefully reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed except for minor editorial corrections. We have determined that these minor corrections:

Are consistent with the intent that was proposed in the NPRM for correcting the unsafe condition; and

Do not add any additional burden upon the public than was already proposed in the NPRM.

Costs of Compliance

We estimate that this AD affects 2,000 airplanes in the U.S. registry.

We estimate the following costs to do the inspection:

Labor Cost
Parts Cost
Total Cost Per Airplane
Total Cost on U.S. Operators
.5 work-hour X $80 per hour = $40
Not applicable
$40
$80,000

We estimate the following costs to do any necessary replacements that would be required based on the results of the proposed inspection. We have no way of determining the number of airplanes that may need this replacement:

Labor Cost Parts Cost Total Cost Per Airplane
1.5 work-hours X $80 per hour = $120 Remanufactured seat $200

New standard seat $645

New wide seat $765
Remanufactured seat $320

New standard seat $765

New wide seat $885

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106 describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the agency's authority.

We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, "General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this AD.

Regulatory Findings

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

1. Is not a "significant regulatory action'' under Executive Order 12866;

2. Is not a "significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD (and other information as included in the Regulatory Evaluation) and placed it in the AD Docket. You may get a copy of this summary by sending a request to us at the address listed under ADDRESSES. Include "Docket No. FAA-2009-0745; Directorate Identifier 2009-CE-036-AD'' in your request.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority: 49 U.S.C. 106(g), 40113, 44701.

Sec. 39.13 [Amended]

2. FAA amends Sec. 39.13 by adding the following new AD: